Top Vegetable Processing Plant Manufacturers in India, Suppliers in India
Durva Automation is a trusted Vegetable Processing Plant Manufacturers in India, Suppliers in India. Our Vegetable Processing Plant is a new industrial facility that is aimed directly at cleaning, peeling and cutting, blanching, drying, freezing and packaging of fresh vegetables in a sanitary and efficient way. It assists in converting uncooked vegetables into semi-processed or processed vegetables that can be stored, exported and consumed. Such plants use food-grade stainless steel and use automated machines to ensure that they retain product quality, safety and nutritional value during the manufacturing process.
Our Vegetable Processing Plants
A vegetable processing plant is a complex facility which converts the raw vegetables to processed, ready to cook or ready to eat food. The plants at Durva Automation are designed according to the needs of the client, including washing and peeling, cutting, drying, freezing, and packing finished products. Our plants are suited to process a good variety of vegetables including:
Each of the machines in the processing line is designed to be durable, easy to clean and perform the same. All contact parts are of food grade stainless steel (SS-304 or SS-316) to conform to the FSSAI and international hygiene requirements.
Types of Vegetable Processing Plant
Being the one of top Vegetable Processing Plant Manufacturers in India, we are providing the best quality of Vegetable Processing Plant such as:
- Frozen vegetable plants: Vegetable processing line Processed vegetables are frozen in large-scale (and sometimes flash-frozen) processes, such as IQF (Individually Quick Frozen).
- Dehydrated vegetable plants: Vegetable Processing Machines Concentrate on drying vegetables to get rid of water in them, producing products such as flakes, powders, or dried pieces.
- Canned vegetable plants: vegetables Canned Canning Vegetables, storing vegetables. Canned vegetables are preserved in airtight containers, usually after blanching.
- Juice and puree plants: Juice and make purees or concentrates of vegetables such as tomatoes.
- Fully Automatic Plants: These have a high level of automation and effectiveness using advanced technology, which may include PLC-SCADA systems.
Technical Specifications of the Vegetable Processing Plant
We've added below a specialized table of Vegetable Processing Plant in India that provides further technical specification information:
| Specification | Description |
|---|---|
| Plant Type | Semi-Automatic / Fully Automatic / Turnkey Processing Plant |
| Material of Construction | Food-Grade Stainless Steel (SS 304 / SS 316) |
| Processing Capacity | 250 kg/hr to 5000 kg/hr (customizable as per requirement) |
| Suitable For | Leafy, Root, and Stem Vegetables (e.g., potato, carrot, peas, beans, spinach, tomato, onion, etc.) |
| Processing Stages | Washing → Peeling → Cutting → Blanching → Cooling → Dehydrating / Freezing → Packaging |
| Washing System | Bubble Washer / Rotary Drum Washer / Jet Spray Type |
| Peeling Machine | Abrasive / Steam / Blade Peeling Type |
| Cutting & Slicing | Multi-Cutter with Adjustable Blades for Different Shapes and Sizes |
| Blanching Unit | Hot Water / Steam Blancher with Temperature Control |
| Cooling System | Chilled Water or Air Cooling Conveyor |
| Dehydration / Drying System | Tray Dryer / Continuous Belt Dryer / Fluidized Bed Dryer |
| Freezing System (Optional) | IQF (Individual Quick Freezer) or Blast Freezer |
| Packaging Unit | Manual / Automatic Vacuum Packing / Nitrogen Flushing System |
| Heating Source | Electric, Steam, Gas, or Thermic Fluid |
| Power Requirement | 3 Phase, 415V AC, 50 Hz |
| Power Consumption | 10 kW – 80 kW (depending on plant capacity) |
| Temperature Range | 30°C – 120°C (adjustable) |
| Control System | PLC / Manual Control Panel with Temperature and Timer Control |
| Water Requirement | 500 L/hr to 3000 L/hr (based on production capacity) |
| Conveyor Type | Food-Grade Modular Belt or SS Wire Mesh Conveyor |
| Dimensions (L × W × H) | Custom-built according to plant layout |
| Weight | 1000 kg – 8000 kg (approx.) |
| Automation Level | Fully Customizable – Semi / Fully Automatic |
| Safety Features | Overload Protection, Emergency Stop, and Safety Interlocks |
| Warranty | 1 Year Against Manufacturing Defects |
Some Major Processing Line of Our Vegetables
Durva Automation has a flexible vegetable processing system that can be adjusted to your processing and capacity requirements. The main equipment includes:
- Vegetable Washing Machine- Cleaning of dirt, mud and pesticide residues is efficiently done with bubble-washing or spray-washing systems.
- Peeling Machine- This is used in root vegetables like potatoes, carrots and beetroots to make them uniformly peeled.
- Vegetable Cutting and Slicing Machine- This offers an accurate cutting, shredding or dicing as required by the product.
- Blanching Unit - Assists in preserving the natural color, texture and nutritional value of vegetables prior to being frozen or dried.
- De-watering & Drying Machine- This is used to eliminate all surface moisture by means of centrifugal or air-drying.
- Freezing or Dehydration Section - To preserve over a long time by either IQF (Individual Quick Freezing) or dehydration.
- Conveyor and Inspection Systems- To move products as well as perform manual inspection of products.
- Packaging Line- Seals are the processed vegetables that are packed in a pouch, tray, or vacuum pack to preserve freshness.
The designs of the stages are aimed at providing high throughput, low energy consumption, and optimum hygiene.
Benefits of a Vegetable Processing Plant
One of the popular Vegetable Processing Plant Suppliers in India, our all types is made with new and upgraded multiple benefits such as:
- Improved Shelf Life - Prolongs the storage life of vegetables by inhibiting spoilage and micro-organism growth through controlled processing.
- Better Product Quality - Vegetable Processing Equipment Enhances the natural color, texture, taste, and nutrients of vegetables with the state of art processing methods.
- Cuts Post-Harvest Losses - Assists farmers and producers in using the surplus or seasonal vegetables they produce to the fullest extent, reducing wastage.
- High Hygiene Standards - All the operations are conducted in a food-grade stainless steel environment and therefore, there is no contamination of products.
- Value Addition - Raw vegetables are processed to form frozen, dehydrated or packaged food, which is more commercially valuable.
Key Features of the Vegetable Processing Plant
| Key Feature | Description |
|---|---|
| Complete Turnkey Solution | Manages the whole process washing, peeling, cutting, blanching, dehydration, packaging, and freezing all process in one unit. |
| Hygienic and Food-Grade Construction | Construction made of stainless steel (SS304/SS316) with maximum hygiene, resistance to corrosion, and meeting food safety requirements. |
| High Production Efficiency | Lessons That are designed to work continuously with optimized layout and less wastage of materials in a bid to maximize throughput. |
| Advanced Automation System | PLC-based automatic controls and touch-screen interface, to monitor and control the process strictly. |
| Flexible Processing Capability | Capable of dealing with a very large range of vegetables, including peas, carrots, beans, potatoes, spinach, and others. |
| Efficient Washing and Peeling unit | Unit Ensures quality and complete cleaning and peeling of vegetables. |
Applications of Vegetable Processing Plant
As popular Vegetable Processing Plant manufacturers in India, our all types are used in various types of industrial sectors such as:
- Dehydrated Vegetable Processing - This is used to make dried vegetables in the form of onion flakes, garlic, tomato, and carrot chips.
- Ready-to-Cook Vegetable Mixes - Prepares mixed vegetable packs to be used immediately at hotels, restaurants and homes.
- Canned Vegetables - The canned vegetables, such as beans, mushrooms, and baby corn, are prepared and sterilized using this.
- Vegetable Purees and Pastes - Process produces purees and sauces of tomatoes, carrots, and greens to be used in the kitchen and industry.
Why Durva Automation is the Top Vegetable Processing Plant Manufacturers in India?
Durva Automation is a trusted of high-quality Vegetable Processing Plant Manufacturers in India. Here’s why we stand out:
- Exceptional Quality Construction - We use high-quality stainless steel (SS 304 / SS 316) to make our processing plants durable, hygienic and able to perform effectively over time.
- Complete Turnkey Solutions - We have the full plant installation, including design, manufacture and testing, and commissioning.
- High-tech Technology integration - It has an automatic control system, energy-saving parts, and processing machinery designed to give the best results.
Durva Automation is a premier Vegetable Processing Plant Manufacturers in India, Suppliers in India. Vegetable Processing Plant is an invaluable facility to the modern food processing plants as it assists in the transformation of raw vegetables to hygienic, high-quality quality and ready-to-use products. It guarantees their high productivity, low waste, and long shelf life by effective washing, peeling, cutting, blanching and packaging. The plant provides a steady production at the same time preserving the nutritional value and freshness of the produce with its high level of automation, energy efficiency, and food-grade construction.
📞Contact the Best Vegetable Processing Plant Suppliers in India
In the event that you are intending to install a line of vegetable processing or that you are intending to upgrade your current plant, Contact Durva Automation today. Our professionals will assist you with creating a solution that will match your production objectives and budget.Durva Automation- Reliable Manufacturers and Suppliers of Vegetable Processing Plant in India.
Call Number: +91-9637136149 | Mail: durvaautomation2019@gmail.com | Visit: www.durvaautomation.in
Frequently Asked Questions (FAQs)
we offer the solutions beginning with 250 kg/hr up to 5000 kg/hr and more, depending on the customer requirements.
Absolutely. Every project is developed with regard to the available space, the type of the product, and the level of the automation required.
Yes, our vegetable processing machines are being produced with SS 304/316 and they meet the FSSAI, ISO and CE requirements.