Steam Jacketed Kettle Manufacturers in India, Suppliers in India
As one of the largest Steam Jacketed Kettle Manufacturers in India and a reputable Steam Jacketed Kettle Suppliers in India, Durva Automation is the name that is trusted by the top quality food processing equipment in food, beverages, and dairy industries. We have steam jacketed kettles which are used to expedite the process of heating, mixing and cooking of liquids, semi-solids and viscous food materials like sauces, soups, curries, fruit pulps and dairy products. Our kettles are designed with stainless steel construction, safety controls, and energy-efficient designs to guarantee the production provides consistent results, hygiene, and durability throughout the industrial levels.
What is a Steam Jacketed Kettles and why it is used?
A Steam Jacketed Kettle is a cooking vessel that is double-walled and is used to warm food or other liquid products indirectly using steam. On the inside, the material to be cooked is placed and outside the shell is steam that circulates uniformly all over the surface. The design makes sure that the heating is uniform without direct contact with the source of heats hence the scorching or cold spots are avoided. It employs less energy in Steam-based heating as opposed to direct heating techniques. And it is also crafted using food-grade stainless steel to promote safe and clean cooking.
Types of Steam Jacketed Kettles
Being the top Steam Jacketed Kettle Manufacturers in India, we are providing the best quality of Steam Jacketed Kettles such as:
- Direct Steam: This system relies upon the use of an external boiler to provide steam to the jacket.
- Self-Contained Steam: Has an inbuilt steam source and is a closed system, and this type is not powered by an external boiler.
- Electric: An electric element is used to warm the fluid, and in the jacket, it can create steam.
- Gas: This can be warmed using a gas source, and some of them are gas and electric.
- Stationary: This type is simply attached in one place and is normally fitted with a drain valve at the very bottom so that it can be emptied easily.
- Tilting: It is tilted to enable easier pouring of the contents, and it can also have a tilting frame.
Technical Specification of Steam Jacketed Kettles
We've added below a specialized table of Steam Jacketed Kettles in India that provides further technical specification information:
| Parameter | Specification |
|---|---|
| Model Type | Tilting / Fixed Type Steam Jacketed Kettle |
| Capacity Range | 50 Liters to 2000 Liters (customizable as per requirement) |
| Material of Construction (MOC) | SS 304 / SS 316 / SS 316L (food-grade stainless steel) |
| Jacket Pressure Rating | Up to 3 bar (43.5 psi) or as per design requirement |
| Steam Working Pressure | 0.5 – 2 kg/cm² (adjustable as per process) |
| Heating Source | Steam / Electric / Gas (optional) |
| Insulation | High-temperature resistant mineral wool / glass wool with SS cladding |
| Agitator Type | Anchor / Paddle / Scraper type (optional, depending on product type) |
| Agitator Speed | Variable — 10 to 60 RPM with gearbox and motor |
| Tilting Mechanism | Manual / Motorized / Hydraulic tilting for easy discharge |
| Mounting Type | Leg-mounted / Tubular stand / Frame-mounted |
| Top Cover | Open type / Hinged lid / Dome type with inlet-outlet connections |
| Steam Inlet & Outlet | Fitted with steam trap, safety valve, pressure gauge, and condensate outlet |
| Temperature Range | Up to 150°C (depending on steam pressure) |
| Temperature Control | Digital temperature indicator controller (optional) |
| Power Supply | 3 Phase, 415V ±10%, 50 Hz (for motorized / electrical heating models) |
| Finish | Mirror / Matt finish (internal) and polished external surface |
| Safety Features | Pressure relief valve, Over-temperature protection, and Safety interlocks |
| Compliance | Conforms to ASME / GMP / CE / FSSAI standards |
Benefits of Steam Jacketed Kettles
As one of the leading Steam Jacketed Kettles Suppliers in India, our all types is made with new and upgraded multiple benefits such as:
- Visually Uniform and Effective Heating - This gives even distribution of heat by circulating the steam in such a manner that the product is cooked without being burnt.
- Energy Efficient Operation - Steam is used to heat the company, which is more cost-efficient and quicker than traditional means.
- Prevents Product Scorching - Indirect heating will ensure that food does not stick or burn in the bottom of the kettle.
- Hygienic and Food-Grade Design - Constructed using high-quality stainless steel (SS 304/ SS 316), which means food safety and easy clean up.
- Cross-purpose Application - Commercial Cooking Kettles Can be used to prepare different products, including sauces, gravies, jams, soups, dairy products, and confectionery.
Key Features of the Steam Jacketed Kettles
| Sr. No. | Key Feature | Description |
|---|---|---|
| 1 | Effective Heating System | It uses steam in heating as a heating media to provide even and controlled heating throughout all areas of products to avoid burning or sticking of products. |
| 2 | Hygienic Construction | Constructed out of food grade stainless steel (SS304/SS316) that is corrosion resistant, hygienic and long lasting. |
| 3 | Uniform Heat Distribution | The dual-layered construction is used to have a uniform heat transfer on the entire surface to achieve the same cooking outcomes. |
| 4 | Tilting or Fixed Models | Sold in tilting or stationary in order to have easy discharge and processing of processed material. |
| 5 | Precise Temperature Control | Inbuilt temperature monitoring devices and control valves give an opportunity to control the heating conditions precisely. |
| 6 | Energy Efficient Operation | Developed to reduce the amount of steam lost during the cooling and cooking processes and to reduce the amount of energy wasted. |
Applications of Steam Jacketed Kettles
As popular Steam Jacketed Kettles Manufacturers in India, our all types are used in various types of industrial sectors such as:
- Food Processing Industry - Cooking, boiling, and simmering sauces, soups, curries, gravies, jam, jellies and chutneys.
- Dairy Industry - Perfect heating, pasteurization, and preparation of milk-based foods such as kheer, paneer, condensed milk, and sweets.
- Confectionery Industry - Confectionery is melted chocolate, syrups made of sugar, and mixtures of caramel or fudge.
- Beverage Industry – Industrial Cooking kettles assists in heating, mixing, and blending syrups, pulps of fruits and concentrates.
- Pharmaceutical Industry - Industrial Steam Kettle is used in the preparation of ointments, syrups, as well as medicinal formulations under controlled temperatures.
Why choose us?
Durva Automation is a trusted of high-quality Steam Jacketed Kettles Suppliers in India. Here’s why we stand out:
- High Quality Construction - Our kettles will be constructed using high-grade stainless steel (SS 304 / SS 316) to guarantee durability, hygiene and length of service.
- Advanced Heating Technology - The technology is engineered to provide a consistent steam distribution and high energy efficiency to achieve consistent outcomes.
- Tilting or Stationary Designs - Built in different capacities, with or without agitators, depending on your needs of production.
- Precision Control System - It has pressure gauges, temperature controls, and safety valves that facilitate safe and accurate working.
- Cost-Effective and Energy Efficient - Our kettles are designed to minimize the amount of fuel that is consumed, and to minimize maintenance costs while maximizing productivity.
Durva Automation is an incredible Steam Jacketed Kettles Manufacturers in India, Suppliers in India. A Steam Jacketed Kettle is necessary equipment for effective, hygienic and consistent cooking in food processing and related businesses. Its indirect heating system is steam-based based which ensures even distribution of temperature, eliminates burning of products, and quality is maintained even through the process. It has been constructed using food-grade stainless steel and has sophisticated control options, and is therefore reliable, energy efficient and also safe, thus suitable in large-scale production of sauces, jam, curries, dairy products and even confectionery.
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Frequently Asked Questions (FAQs)
Yes. We design kettles from 100 to 2000 liters capacity as per your process requirement.
Absolutely. We provide PLC-based control panels for automatic temperature and mixing control.
All kettles are made from food-grade stainless steel (SS304/SS316) ensuring hygiene and durability.