Leading Retort Sterilizer Machine Manufacturers in India, Suppliers in India
Durva Automation is among the top Retort Sterilizer Machine Manufacturers in India, Suppliers in India. Our retort sterilizers are developed to effectively sterilize packaged food items like ready-to-eat (RTE) meals, soups, sauces, juices, dairy and canned items - to ensure safety, extended shelf life and preservation of quality. Durva Automation specializes in automation, energy-saving, and hygiene offering custom-made retorts that are produced to international standards and requirements.
What is a Retort Sterilizer Machine?
A Retort Sterilizer Machine is an essential piece of equipment used in the food and beverage industry for sterilizing packaged products. It works by applying high temperature and pressure to eliminate harmful microorganisms, ensuring the product remains safe and shelf-stable for long periods. Durva Automation designs and manufactures automatic and semi-automatic retort sterilizers suitable for various packaging formats — pouches, tins, bottles, jars, and plastic containers.
Types of Retort Sterilizer Machine
Being one of the top Retort sterilizer machine manufacturers in India, we do offer good quality Retort sterilizer machine such as:
- Water Immersion Retort Sterilizer Machine: Submerges the products in hot water, a flexible and typical process for different types of containers.
- Water Spray Retort Sterilizer Machine: Sprays water onto products at high pressure with a large flow rate, with little or less water than with immersion types.
- Static Retort Sterilizer Machine: It is a process where the product does not move during the sterilization process. It is mostly applicable to smaller batches or fragile products.
- Rotary Retort Sterilizer Machine: The products are rotated as they are processed, and this is useful in high-viscosity or semi-solid foods such as porridge and soup, whereby the food is evenly heated.
- Continuous Retort Sterilizer Machine: This is used on a high-volume production line to ensure a smooth flow of products and higher productivity.
- Batch Retort Sterilizer Machine: Batches are discrete products that are processed in batches, and a broader range of models is present depending on the requirements.
- Pilot Retort Sterilizer Machine: Multifunctional small-scale autoclaves in research, development, and testing applications in the food and packaging industries.
Technical Specification of Retort Sterilizer Machine
We've added below a specialized table of Retort Sterilizer Machine in India that provides further technical specification information:
| Type Of Sterilizer | Ethylene Oxide Sterilizer |
|---|---|
| Capacity(kg) | 200 kg/hr |
| Material | SS 304 |
| Application | Industrial |
| Size | L 4 X W 3 X 2 mm |
| Shape | Cylindrical |
| Brand | Durva Automation |
| Chamber Volume | 400 L |
| Machine Power | 15 kW |
| Chamber Dimension | L 2000 x W 3000 Inches |
| Frequency | 50Hz |
| Voltage | 440V |
| Temperature Range | 55 Degree Celsius |
| Pressure Range | 15 PSI |
| Automation Grade | Fully Automatic |
| Gross Weight | 1.2 Ton |
| Use For | The Thermal Processing Of Foods |
| Capacity Type | 200 Kg Per Hour |
Benefits of the Retort Sterilizer Machine
One of the popular Retort Sterilizer Machine Suppliers in India, our all types is made with new and upgraded multiple benefits such as:
- Extended Shelf Life Kills microorganisms and spores effectively, therefore making packaged food and beverages to be stored for long without refrigeration.
- Enhanced Food Safety Retort Machine Maintains international safety standards of sterilization by removing pathogens that spoil or cause disease.
- Uniform Heat Distribution Ensure uniformity of temperatures in all containers, and ensure that goods are not under- or over-processed.
- Preserves Product Quality Food Sterilizer Retort Machine is preserves food taste, texture, color, and nutritional value using specific temperature and pressure.
- Energy Efficiency Industrial Sterilization Retort Machine Built with high heat recovery and efficient steam or water circulation mechanisms to save on energy use.
Key Features of the Retort Sterilizer Machine
| Feature | Description |
|---|---|
| Advanced Control System | The system has the PLC-based automatic control system with a convenient touch screen interface in order to make the monitoring and running of the machine accurate. |
| Even Heat Distribution | Assures even distribution of heat using steam, hot water or air to ensure that the products are fully sterilized. |
| Energy Efficiency | Made to reduce the use of steam, water and energy use by maintaining heating and cooling of the body at a minimum. |
| High Safety Standards | The device will have pressure and temperature safety interlocks, automatic alarms and emergency stops to be operated safely. |
| Efficient Operation Modes Provides | Wide range of sterilization modes including steam, water spray, air steam mixture depending on the product needs. |
| Sterilization Accuracy | Accurate control of time, temperature, and pressure to ensure product sterility. |
| Precise Temperature and Pressure Regulation | Advanced sensors will be used to maintain the temperature and pressure accurately to provide the same results in sterilization. |
Applications of Retort Sterilizer Machine
As leading Retort Sterilizer Machine manufacturers in India, our all types are used in various types of industrial sectors such as:
- Food Industry Industrial Retort Machine is Ready-to-eat (RTE) meals, soups, sauces, gravies, and curries. Canning Retort handles Canning of vegetables, fruits, and seafood and meat items. Applied to pouch-packed food products such as rice, dal and curries to allow microbial safety and extended shelf life.
- Beverage Industry Applied in sterilizing fruit juices, energy drinks milk-based drinks and flavored water. It Guarantees microbiological stability without any food preservatives. Appropriate for the processing of sterilizing PET bottles, glass or cans.
- Pharmaceutical and biotech Industry Sterilization Retort Machine Liquid medication, syrup, saline bottle and vaccine container sterilization. Sterilized glass vials, ampoules and IV solution bags and Remains sterile without loss of chemical composition or action.
- Dairy Industry Autoclave Retort Sterilizer Applied to UHT-treated milk, flavored milk, yogurt and condensed milk. Assists in increasing the shelf life of refrigeration-free dairy products.
- Packaging Industry Appropriate for sterilizing plastic, glass, metal and retort pouches. It Checks the packaging materials, ensuring that they are heat-resistant and can be subjected to high-pressure sterilization processes.
Why choose Durva Automation?
Durva Automation is a trusted of high-quality Retort Sterilizer Machine Suppliers in India. Here’s why we stand out:
- Modern Technology in Manufacturing We have the latest automation and precision control systems to obtain the correct temperature, pressure, and timing of each sterilization process in our machines.
- Experience and Specialization in Education Having years of experience in the food processing, pharmaceutical, and packaging machinery industry, we are aware of the particular needs of each of the industries, and we provide specific solutions.
- Superior Build Quality It is made of high-grade stainless steel (SS 304/316), which is durable and resists corrosion and has a long service life even in challenging environments.
Durva Automation is a Leading Retort Sterilizer Machine Manufacturers in India, Suppliers in India .The Retort Sterilizer Machine is mandatory equipment for industries that aim to give priority to food safety, quality of products and durability of products. It ensures safe sterilization of packaged foods, beverages, and pharmaceutical products without having any effect on their taste, texture, and nutritional value due to the correct control of temperature and pressure. In our efforts to be innovative, offer quality, and provide customer satisfaction, we offer solutions that not only comply with industry standards but also increase productivity and efficiency in operations.
Contact the Best Retort Sterilizer Machine Manufacturers in India, Suppliers in India
If you are looking for reliable and efficient Retort Sterilizer Machine Manufacturers in India, Durva Automation is your trusted partner. Our advanced sterilization systems deliver consistent results, lower operational costs, and ensure total food safety.📞 Call us today or send an enquiry online to get a customized quote and discover how our retort sterilizer machines can enhance your food processing efficiency.
Frequently Asked Questions (FAQs)
Canned products, prepared meals, fruit and fruit juices, soups, sauces, dairy products, and beverages.
Normally between 30 and 60 minutes, and this is on the density of the products and type of packaging.
Yes, we have full turnkey food processing and packages plants including retort.